5 ways to green a distribution center

5 ways to green a distribution center

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When it comes to creating energy-efficient warehouses, many professionals may feel like they’re between a rock and a hard place. On the one hand, evidence suggests that sustainable logistics practices like reconfiguring a distribution center network or building a LEED-certified facility can eventually yield huge dividends. On the other, many of the most potentially powerful are also some of the most expensive or difficult to execute, especially if your company is locked into longtime leasing or ownership agreements. 

But that doesn’t mean an operation can’t move forward with green efforts. Here are five ways, according to industrial industry website Industrial Distribution, that an existing facility can reduce its carbon footprint:

Optimizing industrial equipment flow

Even though their odometers measure hours rather than distances, forklifts cover a substantial number of miles, including many that are probably empty or redundant. By employing product slotting optimization programs, your company can substantially reduce the distances these hard-working pieces of equipment have to travel within your facility – and the related energy they consume. Another option is forklift task interleaving, a process that helps reconfigure the inefficient boomerang-like routes most forklifts follow into more circular, multi-stop ones that involve several productive tasks along the way. 

Replacing or repairing dock doors

At its best, a dock door is your center’s vital connection to tractor-trailers. At its worst, it’s an open invitation to substantial temperature loss and energy waste. To help maintain preferred temperature levels within your facility, consider switching to doors with higher levels of insulation and/or faster opening-and-closing speeds. In addition, keep the sealing around each door’s perimeter well-maintained, because even small breaches could contribute to significantly larger heating and cooling bills – and a more significant carbon footprint – than you might expect.

Reducing idle time outside your operation

When trucks routinely spend time idling outside of your center because all of your docks are occupied, they’re burning extra fuel. Advanced truck scheduling software can go a long way toward reducing these delays and the extra emissions they create. Similarly, don’t underestimate the positive impact of establishing a climate-controlled driver comfort station within your facility. This small but highly popular hospitality area will eliminate the need for drivers to remain in their trucks with their air or heat running while product is being loaded or unloaded.   

Changing out lighting

In the past few years, much has already been said about how dramatically today’s fluorescent lighting technologies can reduce distribution centers’ related electricity requirements. But since the potential improvement (70 percent) is so high, it bears repeating. So does the fact that your company can continue to effectively chip away at its electric energy consumption with the help of motion sensors or timers that trigger lights — or heating and cooling systems — to operate at full capacity only when people are working in the vicinity.

Thinking outside the box

There are times when even the small changes mentioned here may not make good fiscal sense, at least not in the immediate future (maybe your company is contemplating a move to another facility in the next year or two, Or perhaps it has put a temporary cap on capital improvements). Nevertheless, it’s still possible to ensure your facility is part of the sustainability solution rather than the sustainability problem simply by supporting other environmentally friendly initiatives that might be taking place throughout your company’s supply chain. These include improved load building, better modal selection, smarter routing and greater internal cooperation. 

Just important, you can take the time to study up on various government and industry initiatives, such as the U.S. Green Building Council’s LEED For Existing Buildings program and the EPA’s SmartWay Transport Partnership. In the process, you’ll become better acquainted with best practices being employed by other companies that have established proven green strategies.


Topics: Architectural Firms, Automation and Controls, Building Owners and Managers, Construction Firms, Doors, Energy Saving Products, Engineering Firms, Great Commercial Buildings, Interiors, Lighting - Energy Efficient Lighting, Sustainable Communities, Technology, Thermal Envelope - Building Envelope, Transportation Buildings, Urban Planning and Design

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